Mould Design & Precision Tooling
Precision mould tooling is the foundation of high-quality toy production. We engineer multi-cavity injection moulds using high-grade tool steel (H13, S136, P20) to ensure tight tolerances, long tool life, and zero part warping. From complex side-actions and hot runner systems to micro-cavity inserts, our tooling guarantees repeatable precision across millions of cycles.
The Control System
Every mould undergoes rigorous DFM (Design for Manufacturing) analysis, moldflow simulation, and CMM dimensional inspection before steel cutting to eliminate defects prior to mass production.
- Child-friendly ergonomics and interaction points
- Logical part breakdown for tooling and assembly
- Visual appeal aligned with market expectations
Design Intent & Engineering Alignment
Design intent is preserved through close coordination between designers and engineers, ensuring creative ideas remain intact during production planning.
Iterative Design Development
Designs are refined through multiple iterations to optimise aesthetics, durability, cost, and manufacturability.