Full-Spectrum Precision Manufacturing & Product Engineering
Propelus integrates initial 2D/3D CAD design, precision mould tooling, high-tonnage plastic injection moulding, cleanroom ESD electronics assembly, custom retail packaging, and global export shipping into one seamless production system.
Industrial & Toy Product Design (2D / 3D CAD)
Our design process follows a structured framework that converts ideas into clear, manufacturable models. Each design is reviewed with respect to play value, part structure, safety norms, and assembly feasibility.
Mould Design & Precision Tooling
Every mould undergoes rigorous DFM (Design for Manufacturing) analysis, moldflow simulation, and CMM dimensional inspection before steel cutting to eliminate defects prior to mass production.
Injection Moulding & Plastic Processing
We enforce strict temperature, pressure, and moisture control during resin processing, ensuring non-toxic, impact-resistant, and vibrant plastic components.
Electronics & PCB Development
From schematic capture and PCB layout to micro-controller firmware programming and battery power optimization, we deliver turn-key electronic solutions.
ESD-Controlled Assembly Lines
Our trained assembly technicians perform 100% in-line electrical testing, sound frequency audits, and voltage check to ensure defect-free electronic toy assembly.
Surface Finishing & Decoration
All inks and paints are certified non-toxic, lead-free, and resistant to saliva and rub tests in compliance with international EN71 and ASTM safety standards.
Packaging Design & Development
Packaging undergoes ISTA drop testing, vibration analysis, and burst strength checks to guarantee your products arrive in pristine condition.
Quality Testing & Compliance Support
We assist clients with third-party lab certifications (SGS, TÜV, Intertek) for ASTM F963, EN71, ISO 8124, BIS, and REACH compliance.
End-to-End Export & Logistics Support
Our logistics tracking system provides real-time shipment updates so your retail delivery schedules are met with 100% reliability.